COMMON
SENSE IN BUNKER FUEL SELECTION AND TESTING
by Dr. R. (Vis) Visweswaran
Analytical Services
& Materials, Inc.
Hampton, Virginia U.S.A.
"The crown of all faculties
is common sense. It is not enough to do the right thing;
it must be done at the
right time and place. Talent knows what to do;
tact knows when and
how to do it."
- William Mathews
Common sense is not
such a commonly available commodity!
Every day in ship operations,
one is required to make decisions. Though a lot of data is made available
to make those decisions, mere numbers cannot dictate decisions. An undercurrent
of common sense, previous experience, and general feel for the situation
are the factors that will dictate the decisions. Some of the items
on which decisions have to be made are listed below. Common sense solutions
are provided for the guidance of the ship manager. These are based on
the many years of experience of the author on all three aspects of the
bunker-user (ships engineer), impartial observer (surveyor), and
analyst (lab in charge). It is hoped that this common sense approach will
be useful for practical situations that arise in ship operations. These
are only suggestions, not recommendations. Obviously, decisions have to
be based on actual situations.
COMMON
SENSE CONCERNS IN
BUNKER
FUEL SELECTION AND TESTING:
1. Choose 180 Grade
or 380 Grade? Are there real benefits in 180 Grade that warrant paying
$5/ton additional price?
2. Should the user
go with oil majors and pay $3 - $5/ton more, or is it better to go
to smaller players - bunker brokers?
3. If bunker fuel
does not meet specs, what to do -- reject/throw out -- How far out
of spec can be tolerated?
4. Costs of testing
and not testing.
5. How reliable
are lab results? Why do different labs put out different results?
6. What on-board
treatment can solve bunker fuel problems?
The above concerns are
discussed below.
GRADE 180
OR GRADE 380?
Difference:
Grade 180 - 7-15% distillate
content
Grade 380 - 2-5% distillate
content
Price of grade 180 is
at least $3 - $5 more than grade 380
Why Choose 180?
Engine Maker recommendation
Perception that 180
is better than 380
AS&M Experience:
Sulphur More
of the 180 grade samples (0.7%) had more sulphur than 380 grade
Si + Al
More samples (0.5%) of grade 180 had more Al + Si than samples
of grade 380
Na + V
More (1.5%) samples of grade 180 were nearer to the undesirable
1:3 ratio of sodium and vanadium than these of grade 380.
EFN
EFN or Engine Friendliness Number is a computer-generated
index, developed by AS&M, that provides a unique method of
assessing quality of individual bunker supply, and gives fuel
users better insight into how fuels will perform in service. Based
on a scale of 1-100, the lower numbers represent less engine-friendly
fuels which are nearer to the upper end of specification limits,
and the higher numbers approaching 100 indicate more engine-friendly
fuels which are nearer to the lower end of the specification limit.
Based on hundreds
of samples received at the AS&M lab, it is clear that grade
380 is more engine-friendly than grade 180.
But the perception of
many ship managers is that grade 180 is a better fuel and they are therefore
willing to pay a higher price to get an inferior fuel. (This argument
assumes that the engine manufacturer permits the use of both grades of
fuel in the engine.)
ECONOMICS
OF TESTING:
Say a vessel bunkers
8 times per year.
Annual cost per ship
- AS&M Program: 8 x $250 = $2000
Say you bunker 1000
tons each time: @ $100 per ton
Total bunker cost is
8 x 1000 x 100 = $800,000
Testing cost as a proportion
of bunker cost = 1/400
Testing cost as additional
cost on a ton of bunkers = $100.25, i.e. 25 cents more per ton
Say ship operation cost
is $8,000 per day --
Bunker test cost per
day = 2000 = $5.5
365
Bunker test cost as
proportion of operation cost: 5.5 = 1
8000 1500
CONCLUSION:
TESTING COST IS A PITTANCE, AND THE QUESTION IS
NOT IF
YOU CAN AFFORD TO TEST, BUT CAN YOU AFFORD NOT TO
TEST!
COMPARISON:
OIL MAJORS VS. BUNKER BROKERS
ITEM
|
OIL
MAJOR
|
BUNKER
BROKER
|
Share of the market
for bunker supply in 1982
|
Oil majors, 54.2%
|
Bunker brokers,
45.8%
|
Share of the market
for
bunker supply
in 1993
|
Oil majors, 27.8%
|
Bunker brokers,
72.2%
|
Price for bunker
|
$4 - $5 more than
bunker
broker price
|
(competitive price)
|
Supply services
|
Better (where
available)
|
Varies, but available
everywhere
|
Testing
|
Tested in their
own lab
|
Tested in any
lab of convenience
|
Warranties on
quality of fuel
|
More customer-friendly
|
Likely to be stringent
|
Disputes
|
Less likely
|
More likely
|
Dispute resolution
|
Can be more protracted
|
Compromise more
likely
|
Fuel quality
|
Knows exactly
what he is supplying
|
Broker himself
may not know and this may result in some undesirable fuel supply
|
COMMON
SENSE IN BUNKER PURCHASE
1. Buy 380 grade if
engine manufacturer permits use of this grade
2. Do test, it costs
only 25¢ per ton of fuel
3. Try out only
a reputed bunker broker and also test the fuel; you may save a few
dollars per ton compared to what you pay to an oil major.
LIMITS BASED ON
COMMON SENSE:
How Much Out of Spec
Can Be Tolerated?
The table below lists
the various parameters and their values, as specified by the various grades
of bunker fuel. The question is, how much out of specification can be
tolerated? Here are some suggestions:
Problem
|
Limit
|
Suggestion
|
Remarks
|
High Density
|
Limit 991
|
Extend to 996
if water <0.5%
|
Operate as clarifier
heat and settle
and drain
|
High Viscosity
|
180 at 50°C
380 at 50°C
|
225 at 50°C
475 at 50°C
|
Tank heating,
fuel heating should be effective. At injection temp. viscosity difference
is very low.
|
High Water
|
1%
|
Extend to 3%-5%
|
Related to density
and whether it is salt water or fresh water
|
Carbon Residue
|
15%
|
Increase by 20%,
i.e. 18% carbon residue
|
Do this for only
one voyage. Inspect exhaust passages.
|
Ash
|
0.1%
|
25% higher, i.e.
0.13
|
Purify continuously.
Oil soluble elements V, Zn, Mg cannot be reduced. Al, Si, Fe can
be. Salt water in fuel increases ash.
|
Aluminum &
Silicon
|
80 ppm
|
100-120 ppm
|
Further purification
can reduce it.
|
Vanadium
|
300 ppm
|
Increase 20%,
up to 360 ppm
|
Do this for only
one voyage -- watch for Na:V ratio of 1:3.
|
Total Sediment
|
0.1%
|
0.2%
|
Limits of precision
of the test method allow this
|
Sulphur
|
5%
|
--
|
Limit rarely crossed
|
CCAI
|
850
|
870
|
Usually a problem
with high density -- low viscosity fuels.
|
Used lube oil
contamination
|
|
|
Expect emulsions
if water is present in fuel. Expect transfer of metallic particles
into engine.
|
STANDARD
SPECIFICATIONS:
HOW MUCH
OUT OF SPEC CAN BE TOLERATED?
The standards give ranges
for "out of specification" under two categories:
Repeatability
- defined as the variance in results when the same sample is tested in
the same lab, using the same method, by two different analysts.
Reproducability
- defined as the variance in results when the same sample is tested in
two different labs, by two different analysts, using the same method.
A single-lab system
is preferable, where the quality can be maintained within much tighter
limits. ASTM has criteria for repeatability, and is 2-3 times more stringent
than reproducability. In other words, for example, pour point can vary
only within 3°C in the same lab (repeatability) while in two different
labs, it can vary as much as 6°C (reproducability). Density in the same
lab can vary .0006 kg/m3 (repeatability) whereas in two different
labs it can vary by .0015 kg/m3 (reproducability). If you want
the highest quality, you must test the fuel in only one lab.
FACTOR
|
REPEATABILITY
|
REPRODUCABILITY
|
Density
|
0.0006
|
0.0015
|
Viscosity:
|
ASTM
|
1.3% of mean +
8 cSt
|
4% of mean + 8
cSt
|
|
ISO
|
0.35% of mean
|
0.7% of mean
|
Water
|
0.1 or 2%, whichever
is greater
|
0.2 or 10%, whichever
is greater
|
Carbon residue
|
(%C)2/3
X 0.077
|
(%C)2/3
X 0.245
|
Pour Point
|
3°C
|
6°C
|
Sulphur
|
0.017 (X + 0.8)
|
0.055 (X + 0.8)
|
Ash
0.001 to 0.0079
0.080 to 0.0180
|
0.003
0.007
|
0.005
0.024
|
Aluminum
Silicon IP-377
|
0.066x
0.0643x
|
0.337x
0.332x
|
Sediment:
|
for residual
for distillate
|
0.123 times square
root of x
0.048 times square
root of x
|
0.341 times square
root of x
0.174 times square
root of x
|
x
= average value
|
SHIPBOARD
FUEL TREATMENT SYSTEMS:
Bunker fuel as received
at custody point is the bunker fuel that gets into the engine. What can
shipboard treatment do? Every ship has considerable capability for fuel
treatment onboard, and these well-known facilities are listed below, along
with suggestions for imaginatively combining the facilities to obtain
the desired fuel treatment:
Heat the fuel,
settle it, drain the water
Purify it, remove
water and heavier particles
Clarify it and
remove solid particles
Two purifiers
in series (remove excess water)
Two clarifiers
in parallel
Various filters
Heaters and automatic
viscosity controllers
Routine draining
of water and particulates from service tanks
Compatibility
and stability tests
Shipboard test
kit
Fuel additives
Blending fuels
on board
It is hoped that the
above analysis will help generate decisions that make sense; common
sense!
mailto:#customerhelp@viswalab.com
|